December 3rd, 2021
Find sensors in several machines, either commercial or domestic. A mouse is the most common sensor you will find anywhere. Just like a mouse, plasma cutting systems need sensors to ensure that the cutting process is smooth.
The sensor in a plasma cutter needs to detect an object's physical input. Let's check how a plasma cutter sensor works in the section below.
How a Sensor Works
A plasma cutter needs a sensor to guide how it works. Also, the sensor helps in the automation of machine cutting, reducing the need for staffing on-site. A sensor helps avoid damage due to collision.
Automated plasma cutters use a sensor to manage the program. Thus, when you get a new program, you need to confirm it. If you fail to secure, the sensor will miss it, leading to the collision of the machine parts. The collision accelerated the rate of damage to the consumables. In the end, you will have a larger budget to repair, replace, and maintain the machining process.
Plasma cutting needs collision sensors to shield the machines from accidents. The accidents can lead to severe injuries to the operators. Consequently, the process productivity drops. Crash sensors that depend on dynamic variables prevent the signals from getting to the system when they detect danger, overload, and impact. Thus, it stops the system from avoiding accidents.
Collision sensors are great at arc welding. You use them in mounting, handling materials, loading, and unloading. Thus, they protect against collisions, protect the axis, take the shock, and release air from the chambers.
Types of Sensors You Will Find in Plasma Cutting
There are three types of sensors that you can use in the plasma cutting process. The type of sensor depends on the type of industry you have. Also, it depends on the strength of the sensor that your firm needs. Below are the sensors that you can use.
This type of sensor is perfect when your plasma cutter works with water temperatures between 25 °C and 77 °C. You can use this sensor to gauge the water if you know the speed it's flowing at. You can damage the sensor's accuracy level if you use other types of fluids besides water. Thus, the sensor limits the use of water-based cutting processes.
If you need the best sensor to use with plasma, then the 8000XHT series is your perfect choice. The sensor can work with extreme temperatures of as low as -60℃ to a high of 200℃. The sensor will give you accurate and reliable flow measurements.
Another benefit of this sensor is that you can use it with a variety of fluids. Also, you can work with a flow rate of between 0.95LPM to 60 LPM. The accuracy variance of the flow measurement stands at 3%.
This sensor is perfect when you have a robust system but does not use extreme temperatures. You can use it in pressure ranges of between -40℃ to 90℃. You can contact the manufacturer to customize your sensor to work with temperatures of up to 150 °C. All the other functions are similar to the 8000XHT series.
The sensor in a plasma cutter is vital when you need to automate the process. It helps lower the maintenance cost by preventing collisions and accidents. Ensure you select the suitable sensor for your system.
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